PROJECT AREAS

Chemical

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Aromatics

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FMCG

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Fine Chemicals

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Paint

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Fertilizer

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Pesticides

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Surfactants

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Pharma

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Distillery

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Oil / Soaps / Detergents

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Allied

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ENGINEERING DIVISION

The engineering phase of projects represents the starting point to obtain the best product for the customer in terms of functionality, quality, budget and delivery terms. The responsibility of engineering is to assure correct and coordinated realization of design activities, supporting the work of the other department of projects.

BE&C Contractors Pvt. Ltd. applies the most renowned tools, applications, procedures, principles and process which provides efficient and cost competitive support to customers.

Feasibility Study

  • Establish elements & building blocks of agreed concepts.
  • Review technical feasibility, cost and schedule for concepts and blocks.
  • Compare, evaluate and rank the concepts with a set of agreed criteria.
  • Identify preferred options for study.
  • Prepare preliminary engineering deliverables for each option.
  • Generate cost estimate (± 40% accurate) and schedule for each option.
  • Select the feasible concept and issue Feasibility Study Report.

    • Concept Engineering

  • Review Feasibility Report
  • Review applicable codes, standards & legislation.
  • Develop preliminary Process Design (H&MB, PFD, Equipment List)
  • Develop preliminary Equipment datasheets and Plot Plan.
  • Develop preliminary Engineering Philosophies (HSE, Electrical, C&I, Civil)
  • Perform HAZID and risk analysis
  • Generate cost estimate (± 30% accurate).
  • Develop preliminary Project Development, Execution and Procurement Plans.
  • Prepare and Issue Concept Design Report and Basis of Design.

    • Front End Engineering Design (FEED)

  • Review Concept Design Report and Basis of Design.
  • Review applicable codes, standards & legislation.
  • Develop firm Process Design (H&MB, PFD, Equipment List)
  • Detailed Flow Assurance Evaluation
  • Perform Process Studies and selection of technologies.
  • Develop Process Philosophies
  • Major Equipment sizing, selection and datasheets.
  • Develop P&ID and perform sizing of major piping.
  • Develop Material Selection Report
  • Develop Plot Plan
  • Perform HAZOP review & issue HAZOP report
  • Develop Mechanical datasheets and specifications for major equipment.
  • Develop engineering design for Pipeline, Piping, Civil, Electrical, HSE, C&I, Telecom etc.
  • Produce MTOs (Piping, Structural, Civil, Electrical, Instrument etc.)
  • Issue Request for Budget quotations for major equipment.
  • Generate Requisitions & issue RFQs for long lead items.
  • Perform Technical & Commercial Bid Evaluations of vendor quotes and providerecommendations. - Develop Procurement Plan, Preferred Suppliers list, Logistics study.
  • Generate Cost Estimate (± 20% accurate)
  • Define Project Execution Plan.
  • Update Basis of Design
  • Generate Invitation to Tender for Engineering, Procurement & Construction(EPC) Contract.

    Proposal Engineering for EPC Bid

  • Review of FEED documents supplied along with Tender.
  • Check consistency among documents, design basis, compliance with projectspecification,codes and standards.
  • All engineering documents and drawings related to Process, HSE, Mechanical,
    • Pipeline, Piping, Civil, Structural, Electrical, C&I, Telecom etc. are studied critically for consistency with the scope of work and adequacy for meeting the design intent by respective discipline.
  • Review process requirements / guarantees / warrantees.
  • Review safety aspects of the design.
  • Prepare MTO and BOQ.
  • Issue Request for Budget quotations for major equipment.
  • Generate Requisitions & issue RFQs for long lead items.
  • Perform Technical & Commercial Bid Evaluations of vendor quotes and providerecommendations.
  • Develop Procurement Plan, Logistics study.
  • Develop Project Execution Plan and schedule.
  • Prepare manhour estimate.
  • Prepare FEED verification report and /or Technical Proposal.
  • Identify risk items in the proposal.
  • Generate Cost Estimate and prepare Commercial Proposal to bid for the EPCcontract.

    • Detailed Engineering after award of EPC contract

  • Review scope of work.
  • Development of organization chart.
  • Finalize Technical Document Register (TDR).
  • Review FEED documents and update Design Basis.
  • Review applicable codes, standards & legislation.
  • Validate and update Process Design (H&MB, PFD, Equipment List).
  • Validate and update Flow Assurance Evaluation.
  • Perform Process Studies.
  • Update Process Philosophies (Operating & Control, Isolation, Shutdown,Blowdown, Flaring, Draining, Sparing, Insulation & Winterization etc.).
  • Validate Equipment sizing, prepare Equipment list and Process Datasheets.
  • Detail out and update P&ID, validate sizing of piping and prepare line list.
  • Validate and update Material Selection Report.
  • Validate and update Plot Plan.
  • Perform HAZOP review, issue HAZOP report and close-out HAZOP actions.
  • Develop Mechanical datasheets and specifications for all equipment.
  • Detail out engineering design for Pipeline, Piping, Civil, Electrical, HSE,Instrumentation,Telecom etc.
  • Produce MTOs (Piping, Structural, Civil, Electrical, Instrument etc.)
  • Generate Requisitions & issue RFQs for all equipment and items.
  • Perform Technical & Commercial Bid Evaluations to shortlist vendor quotes forprocurement and order placement.
  • Review of post-order vendor documents for design consistency.
  • Issue Engineering Design Manual.
  • Prepare and issue Pre-Commissioning and Commissioning Procedures.
  • Prepare and issue Operating & Maintenance Manuals.
    • Preparation of DBM
    • Steady state & Dynamic Simulation by using ASPEN software
    • Safety studies such as HAZOP, HAZID, SIL, Risk Assessment, HSEIA, QRA
    • Development of PFD, H & M Balance, P & IDs
    • Line Sizing, Equipment Sizing Calculation (Pump, heat exchange etc.)
    • Hydraulic Calculation
    • Preparation of operation & Maintenance Manual
  • Plot Plan Development of various process plant
  • Development of Conceptual Study Layout
  • Development of Equipment layouts, piping layouts
  • 3D modelling using PDMS & Drafting using AutoCAD
  • Selection of Piping Components and Special Parts
  • Preparation of Material Specification Sheet and Data Sheets
  • Preparation of Engineering Design Basis
  • Preparation of Tendering Documents and MTO
  • Analysis of various piping systems using CAESAR II
  • Annotation work of isometrics & layouts in MicroStation
  • Selection of Various pipe supports and Support Sketches
  • Preparation of Nozzle Orientation of Process Equipment’s
  • Preparation of Construction Isometrics
  • Preparation of As Built Drawings required for record
  • Use of various CODES and STANDARDS for designing
  • Construction assistance during Construction and Erection
  • Checking of Vendor drawings and Approvals
  • Technical BID Evaluation and selection of Vendors
  • Preparation of Mechanical Data Sheets
  • Material Selection
  • Use of CODE and STANDARDS
  • Deign of supports like LUG, LEG, SADDLE, SKIRT
  • Preparation of Engineering Design Basis
  • Pressure part calculations for Internal and External Pressure
  • Preparation of Fabrication Drawing
  • Preparation of Bill of Material
  • Fabrication procedure of complicated parts
  • Inspection and testing guidelines
  • Transportation details of various equipment
  • Preparation of rotary equipment's specification
  • Storage Tank design using API 650
  • Construction assistance during Construction and Erection
  • Checking of Vendor drawings and Approvals
  • Technical BID Evaluation and selection of Vendors
  • Preparation of Tendering Documents.
  • Concept Stage Civil-Structural Work for the Client: Approximate Design / BOQ of plant Structures based on Basic Conceptual Layouts & arrive at the Basic Cost of the Project
  • Ring Stage: Manual & Computer aided analysis, Design & Detailing in Various International Codes of Concrete & Steel Industrial Structures, (Process Plant, Non-Plant, Offsite, Utility Structures, Pipe racks, Pipe supports.
  • Developing civil / structural design criteria / specifications / deliverable list, Rework Log, Variation Notes, Design Change Notes, Design Calculations, QA preparations, Independent design review, Technical Audits
  • Preparing BOQ, RFQ, TQ, preparing & analysis of work packages, All for Chemical, Oil & Gas refinery, Petrochemical, Hydrocarbon, Metallurgy, Fertilizer, FMCG and Pharmaceutical Plants. Power & Energy etc. industries.
  • Value plus Solutions ...discussing various alternatives design - Detailing approaches to help client arrive at the most economic, safe solution, thus doing Value Addition.
  • Shallow, Deep Foundations, Ring foundations
  • Geotextiles & Stone Column
  • Shop drawings review & vendor coordination
  • Geotech Tests location mark-up drawings, Soil RFQ Study of soil investigation report, Interaction & Coordination with Soil Investigation contractor.
  • Interacting with PE, resolving PE queries & obtaining stamping from PE for US projects ( PE : Professional Engineer Licence holder)
  • Key role in building QA Procedures, Work Processes, Checklists, Design Guides for the department
  • Analysis, Design & Detailing of concrete / steel structures in Industrial plants.
  • FEED / Pre-BidStage: All Structural Design, Drawings, BOQ, RFQ, TQ, TA, Shortlisting of contractor, Cost Estimation
  • Equipment foundations, Embankment & liquid retaining structures, Masonry Structures, Various Underground drainage systems
  • Co-ordination with LSTK subcontractors - Client -Site – vendors, inter discipline coordination, Squad Checks, attending Telecoms, site coordination, site queries., site visits
  • Doing Man hour estimation, manpower planning, etc.
  • Steel Connection Design
  • Precast, Composite, Steel, RCC pipe racks
  • LSTK coordination & execution of
  • Pre-Engineered Buildings
  • Bar Bending Schedule
  • Software worked with: STAAD Pro V8i, STAAD Foundation, Foundation3D - Mat3D, PDS-PDMS-SP3D review, MS Office
  • Experience of Work share projects right from developing Work share plan/ Scope Split matrix
  • Preparing &analysing tender documents, responding to TQs, preparing TR-technical requisition & TBA-technical bid analysis for the tenders for various LSTK packages
  • Selection and Sizing of Air Conditioning Systems
  • Heat load calculation
  • Selection of Equipment’s - AHU, Chillers, Cooling Towers.
  • Selection of Pumps and Blowers
  • Selection of Diffusers for various requirements
  • Design and analysis of comfort air conditioning systems
  • Design and analysis of Pharma air conditioning systems
  • Design and analysis of Industrial air conditioning systems
  • Duct sizing and layouts developments
  • Material selection and Building Management Systems
  • Estimation and planning
  • HVAC piping selection and installation
  • Preparation of Bill of Material
  • Construction Assistance
  • Inception: Brief History of the Product, Properties, Codes, Standard, Specifications & Requirements, Uses & Applications.
  • Manufacturing Techniques: Formulae Detailed Process of Manufacture, Flow Sheet Diagram, Detailed Engineering
  • Market Survey: Present Market Position, Expected Future Demand, Statistics of Imports & Exports, Export Prospect
  • Personnel Requirements: Requirement of Staff & Labour, Personnel Management, Skilled & Unskilled Labour.
  • Plant & Machinery: List of Plant & Machineries, Miscellaneous Items and Accessories, Instruments, Laboratory, Equipment's and Accessories, Plant Location, Electrification, Electric Load and Water, Maintenance, Suppliers / Manufacturers of Plant and Machineries.
  • Land & Building: Requirement of Land Area, Rates of the Land, Built up Area, Construction Schedule, Plant Layout.
  • Raw Material: List of Raw Materials, Properties of Raw Materials, Availability of Raw Materials, Required Quality of Raw Materials, Cost / Rates of Raw Materials.
  • Financial Aspects: Cost of Raw Materials, Cost of Land & Building, Cost of Plant & Machineries, Fixed Capital Investment, Working Capital, Project Cost, Capital Formation, Cost of Production, Profitability Analysis, Break Even Point, Cash Flow Statement for 5 to 10 Years depending owners goal, Depreciation Chart,Conclusion, Projected Balance Sheet, Land Man Ratio.
  • Financial Analysis of project Income and expenses, Profits, Forex transactions, liabilities, assets, growth in assets and liabilities, growth in income and expense, liability ratio, profitability ratio, return ratio, cost compared to sales

    • Software We Use

    Download Engineering Profile

    Plant Engineering not only deals with the detail Technical implementation but also deals with wide ranging branch of the economy, profits, tenure, investment etc. We Combine core engineering and project management expertise along with strong domain specific knowledge to offer customized solutions.
    We BE&C Contractors Pvt. Ltd. Designs and builds your plant with detail Techno Economic Feasibility study. To know more on our Engineering Division

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