Engineering Division
1. Pre Bid Engineering
Feasibility Study
- Establish elements & building blocks of agreed concepts.
- Review technical feasibility, cost and schedule for concepts and blocks.
- Compare, evaluate and rank the concepts with a set of agreed criteria.
- Identify preferred options for study.
- Prepare preliminary engineering deliverables for each option.
- Generate cost estimate (± 40% accurate) and schedule for each option.
- Select the feasible concept and issue Feasibility Study Report.
Concept Engineering
- Review Feasibility Report
- Review applicable codes, standards & legislation.
- Develop preliminary Process Design (H&MB, PFD, Equipment List)
- Develop preliminary Equipment datasheets and Plot Plan.
- Develop preliminary Engineering Philosophies (HSE, Electrical, C&I, Civil)
- Perform HAZID and risk analysis
- Generate cost estimate (± 30% accurate).
- Develop preliminary Project Development, Execution and Procurement Plans.
- Prepare and Issue Concept Design Report and Basis of Design.
Front End Engineering Design (FEED)
- Review Concept Design Report and Basis of Design.
- Review applicable codes, standards & legislation.
- Develop firm Process Design (H&MB, PFD, Equipment List)
- Detailed Flow Assurance Evaluation
- Perform Process Studies and selection of technologies.
- Develop Process Philosophies
- Major Equipment sizing, selection and datasheets.
- Develop P&ID and perform sizing of major piping.
- Develop Material Selection Report
- Develop Plot Plan
- Perform HAZOP review & issue HAZOP report
- Develop Mechanical datasheets and specifications for major equipment.
- Develop engineering design for Pipeline, Piping, Civil, Electrical, HSE, C&I, Telecom etc.
- Produce MTOs (Piping, Structural, Civil, Electrical, Instrument etc.)
- Issue Request for Budget quotations for major equipment.
- Generate Requisitions & issue RFQs for long lead items.
- Perform Technical & Commercial Bid Evaluations of vendor quotes and providerecommendations.
- Develop Procurement Plan, Preferred Suppliers list, Logistics study.
- Generate Cost Estimate (± 20% accurate)
- Define Project Execution Plan.
- Update Basis of Design
- Generate Invitation to Tender for Engineering, Procurement & Construction(EPC) Contract.Proposal Engineering for EPC Bid
- Review of FEED documents supplied along with Tender.
- Check consistency among documents, design basis, compliance with projectspecification,codes and standards.
- All engineering documents and drawings related to Process, HSE, Mechanical,
Pipeline, Piping, Civil, Structural, Electrical, C&I, Telecom etc. are studied critically for consistency with the scope of work and adequacy for meeting the design intent by respective discipline. - Review process requirements / guarantees / warrantees.
- Review safety aspects of the design.
- Prepare MTO and BOQ.
- Issue Request for Budget quotations for major equipment.
- Generate Requisitions & issue RFQs for long lead items.
- Perform Technical & Commercial Bid Evaluations of vendor quotes and providerecommendations.
- Develop Procurement Plan, Logistics study.
- Develop Project Execution Plan and schedule.
- Prepare manhour estimate.
- Prepare FEED verification report and /or Technical Proposal.
- Identify risk items in the proposal.
- Generate Cost Estimate and prepare Commercial Proposal to bid for the EPCcontract.
Front End Engineering Design (FEED)
- Review scope of work.
- Development of organization chart.
- Finalize Technical Document Register (TDR).
- Review FEED documents and update Design Basis.
- Review applicable codes, standards & legislation.
- Validate and update Process Design (H&MB, PFD, Equipment List).
- Validate and update Flow Assurance Evaluation.
- Perform Process Studies.
- Update Process Philosophies (Operating & Control, Isolation, Shutdown,Blowdown, Flaring, Draining, Sparing, Insulation & Winterization etc.).
- Validate Equipment sizing, prepare Equipment list and Process Datasheets.
- Detail out and update P&ID, validate sizing of piping and prepare line list.
- Validate and update Material Selection Report.
- Validate and update Plot Plan.
- Perform HAZOP review, issue HAZOP report and close-out HAZOP actions.
- Develop Mechanical datasheets and specifications for all equipment.
- Detail out engineering design for Pipeline, Piping, Civil, Electrical, HSE,Instrumentation,Telecom etc.
- Produce MTOs (Piping, Structural, Civil, Electrical, Instrument etc.)
- Generate Requisitions & issue RFQs for all equipment and items.
- Perform Technical & Commercial Bid Evaluations to shortlist vendor quotes forprocurement and order placement.
- Review of post-order vendor documents for design consistency.
- Issue Engineering Design Manual.
- Prepare and issue Pre-Commissioning and Commissioning Procedures.
- Prepare and issue Operating & Maintenance Manuals.
2.Process Engineering
- Preparation of DBM
- Steady state & Dynamic Simulation by using ASPEN software
- Safety studies such as HAZOP, HAZID, SIL, Risk Assessment, HSEIA, QRA
- Development of PFD, H & M Balance, P & IDs
- Line Sizing, Equipment Sizing Calculation (Pump, heat exchange etc.)
- Hydraulic Calculation
- Preparation of operation & Maintenance Manual
3.Plant Engineering
- Plot Plan Development of various process plant
- Development of Conceptual Study Layout
- Development of Equipment layouts, piping layouts
- 3D modelling using PDMS & Drafting using AutoCAD
- Selection of Piping Components and Special Parts
- Preparation of Material Specification Sheet and Data Sheets
- Preparation of Engineering Design Basis
- Preparation of Tendering Documents and MTO
- Analysis of various piping systems using CAESAR II
- Annotation work of isometrics & layouts in MicroStation
- Selection of Various pipe supports and Support Sketches
- Preparation of Nozzle Orientation of Process Equipment’s
- Preparation of Construction Isometrics
- Preparation of As Built Drawings required for record
- Use of various CODES and STANDARDS for designing
- Construction assistance during Construction and Erection
- Checking of Vendor drawings and Approvals
- Technical BID Evaluation and selection of Vendors
- Preparation of DBM
- Steady state & Dynamic Simulation by using ASPEN software
- Safety studies such as HAZOP, HAZID, SIL, Risk Assessment, HSEIA, QRA
- Development of PFD, H & M Balance, P & IDs
- Line Sizing, Equipment Sizing Calculation (Pump, heat exchange etc.)
- Hydraulic Calculation
- Preparation of operation & Maintenance Manual
4.Equipment Engineering
- Preparation of Mechanical Data Sheets
- Material Selection
- Use of CODE and STANDARDS
- Deign of supports like LUG, LEG, SADDLE, SKIRT
- Preparation of Engineering Design Basis
- Pressure part calculations for Internal and External Pressure
- Preparation of Fabrication Drawing
- Preparation of Bill of Material
- Fabrication procedure of complicated parts
- Inspection and testing guidelines
- Transportation details of various equipment
- Preparation of rotary equipment’s specification
- Storage Tank design using API 650
- Construction assistance during Construction and Erection
- Checking of Vendor drawings and Approvals
- Technical BID Evaluation and selection of Vendors
- Preparation of Tendering Documents.
- Plot Plan Development of various process plant
- Development of Conceptual Study Layout
- Development of Equipment layouts, piping layouts
- 3D modelling using PDMS & Drafting using AutoCAD
- Selection of Piping Components and Special Parts
- Preparation of Material Specification Sheet and Data Sheets
- Preparation of Engineering Design Basis
- Preparation of Tendering Documents and MTO
- Analysis of various piping systems using CAESAR II
- Annotation work of isometrics & layouts in MicroStation
- Selection of Various pipe supports and Support Sketches
- Preparation of Nozzle Orientation of Process Equipment’s
- Preparation of Construction Isometrics
- Preparation of As Built Drawings required for record
- Use of various CODES and STANDARDS for designing
- Construction assistance during Construction and Erection
- Checking of Vendor drawings and Approvals
- Technical BID Evaluation and selection of Vendors
- Preparation of DBM
- Steady state & Dynamic Simulation by using ASPEN software
- Safety studies such as HAZOP, HAZID, SIL, Risk Assessment, HSEIA, QRA
- Development of PFD, H & M Balance, P & IDs
- Line Sizing, Equipment Sizing Calculation (Pump, heat exchange etc.)
- Hydraulic Calculation
- Preparation of operation & Maintenance Manual
5.Civil and structure engineering
- Concept Stage Civil-Structural Work for the Client: Approximate Design / BOQ of plant Structures based on Basic Conceptual Layouts & arrive at the Basic Cost of the Project
- Ring Stage: Manual & Computer aided analysis, Design & Detailing in Various International Codes of Concrete & Steel Industrial Structures, (Process Plant, Non-Plant, Offsite, Utility Structures, Pipe racks, Pipe supports.
- Developing civil / structural design criteria / specifications / deliverable list, Rework Log, Variation Notes, Design Change Notes, Design Calculations, QA preparations, Independent design review, Technical Audits
- Preparing BOQ, RFQ, TQ, preparing & analysis of work packages, All for Chemical, Oil & Gas refinery, Petrochemical, Hydrocarbon, Metallurgy, Fertilizer, FMCG and Pharmaceutical Plants. Power & Energy etc. industries.
- Value plus Solutions …discussing various alternatives design – Detailing approaches to help client arrive at the most economic, safe solution, thus doing Value Addition.
- Shallow, Deep Foundations, Ring foundations
- Geotextiles & Stone Column
- Shop drawings review & vendor coordination
- Geotech Tests location mark-up drawings, Soil RFQ Study of soil investigation report, Interaction & Coordination with Soil Investigation contractor.
- Interacting with PE, resolving PE queries & obtaining stamping from PE for US projects ( PE : Professional Engineer Licence holder)
- Key role in building QA Procedures, Work Processes, Checklists, Design Guides for the department
- Analysis, Design & Detailing of concrete / steel structures in Industrial plants.
- FEED / Pre-BidStage: All Structural Design, Drawings, BOQ, RFQ, TQ, TA, Shortlisting of contractor, Cost Estimation
Equipment foundations, Embankment & liquid retaining structures, Masonry Structures, Various Underground drainage systems - Co-ordination with LSTK subcontractors – Client -Site – vendors, inter discipline coordination, Squad Checks, attending Telecoms, site coordination, site queries., site visits
- Doing Man hour estimation, manpower planning, etc.
- Steel Connection Design
- Precast, Composite, Steel, RCC pipe racks
- LSTK coordination & execution of
- Pre-Engineered Buildings
- Bar Bending Schedule
- Software worked with: STAAD Pro V8i, STAAD Foundation, Foundation3D – Mat3D, PDS-PDMS-SP3D review, MS Office
- Experience of Work share projects right from developing Work share plan/ Scope Split matrix
- Preparing &analysing tender documents, responding to TQs, preparing TR-technical requisition & TBA-technical bid analysis for the tenders for various LSTK packages
6.HVAC Engineering
- Selection and Sizing of Air Conditioning Systems
- Heat load calculation
- Selection of Equipment’s – AHU, Chillers, Cooling Towers.
- Selection of Pumps and Blowers
- Selection of Diffusers for various requirements
- Design and analysis of comfort air conditioning systems
- Design and analysis of Pharma air conditioning systems
- Design and analysis of Industrial air conditioning systems
- Duct sizing and layouts developments
- Material selection and Building Management Systems
- Estimation and planning
- HVAC piping selection and installation
- Preparation of Bill of Material
- Construction Assistance