Engineering Division

1. Pre Bid Engineering

Feasibility Study

  • Establish elements & building blocks of agreed concepts.
  • Review technical feasibility, cost and schedule for concepts and blocks.
  • Compare, evaluate and rank the concepts with a set of agreed criteria.
  • Identify preferred options for study.
  • Prepare preliminary engineering deliverables for each option.
  • Generate cost estimate (± 40% accurate) and schedule for each option.
  • Select the feasible concept and issue Feasibility Study Report.

Concept Engineering

  • Review Feasibility Report
  • Review applicable codes, standards & legislation.
  • Develop preliminary Process Design (H&MB, PFD, Equipment List)
  • Develop preliminary Equipment datasheets and Plot Plan.
  • Develop preliminary Engineering Philosophies (HSE, Electrical, C&I, Civil)
  • Perform HAZID and risk analysis
  • Generate cost estimate (± 30% accurate).
  • Develop preliminary Project Development, Execution and Procurement Plans.
  • Prepare and Issue Concept Design Report and Basis of Design.

Front End Engineering Design (FEED)

  • Review Concept Design Report and Basis of Design.
  • Review applicable codes, standards & legislation.
  • Develop firm Process Design (H&MB, PFD, Equipment List)
  • Detailed Flow Assurance Evaluation
  • Perform Process Studies and selection of technologies.
  • Develop Process Philosophies
  • Major Equipment sizing, selection and datasheets.
  • Develop P&ID and perform sizing of major piping.
  • Develop Material Selection Report
  • Develop Plot Plan
  • Perform HAZOP review & issue HAZOP report
  • Develop Mechanical datasheets and specifications for major equipment.
  • Develop engineering design for Pipeline, Piping, Civil, Electrical, HSE, C&I, Telecom etc.
  • Produce MTOs (Piping, Structural, Civil, Electrical, Instrument etc.)
  • Issue Request for Budget quotations for major equipment.
  • Generate Requisitions & issue RFQs for long lead items.
  • Perform Technical & Commercial Bid Evaluations of vendor quotes and providerecommendations.
  • Develop Procurement Plan, Preferred Suppliers list, Logistics study.
  • Generate Cost Estimate (± 20% accurate)
  • Define Project Execution Plan.
  • Update Basis of Design
  • Generate Invitation to Tender for Engineering, Procurement & Construction(EPC) Contract.Proposal Engineering for EPC Bid
  • Review of FEED documents supplied along with Tender.
  • Check consistency among documents, design basis, compliance with projectspecification,codes and standards.
  • All engineering documents and drawings related to Process, HSE, Mechanical,
    Pipeline, Piping, Civil, Structural, Electrical, C&I, Telecom etc. are studied critically for consistency with the scope of work and adequacy for meeting the design intent by respective discipline.
  • Review process requirements / guarantees / warrantees.
  • Review safety aspects of the design.
  • Prepare MTO and BOQ.
  • Issue Request for Budget quotations for major equipment.
  • Generate Requisitions & issue RFQs for long lead items.
  • Perform Technical & Commercial Bid Evaluations of vendor quotes and providerecommendations.
  • Develop Procurement Plan, Logistics study.
  • Develop Project Execution Plan and schedule.
  • Prepare manhour estimate.
  • Prepare FEED verification report and /or Technical Proposal.
  • Identify risk items in the proposal.
  • Generate Cost Estimate and prepare Commercial Proposal to bid for the EPCcontract.

Front End Engineering Design (FEED)

  • Review scope of work.
  • Development of organization chart.
  • Finalize Technical Document Register (TDR).
  • Review FEED documents and update Design Basis.
  • Review applicable codes, standards & legislation.
  • Validate and update Process Design (H&MB, PFD, Equipment List).
  • Validate and update Flow Assurance Evaluation.
  • Perform Process Studies.
  • Update Process Philosophies (Operating & Control, Isolation, Shutdown,Blowdown, Flaring, Draining, Sparing, Insulation & Winterization etc.).
  • Validate Equipment sizing, prepare Equipment list and Process Datasheets.
  • Detail out and update P&ID, validate sizing of piping and prepare line list.
  • Validate and update Material Selection Report.
  • Validate and update Plot Plan.
  • Perform HAZOP review, issue HAZOP report and close-out HAZOP actions.
  • Develop Mechanical datasheets and specifications for all equipment.
  • Detail out engineering design for Pipeline, Piping, Civil, Electrical, HSE,Instrumentation,Telecom etc.
  • Produce MTOs (Piping, Structural, Civil, Electrical, Instrument etc.)
  • Generate Requisitions & issue RFQs for all equipment and items.
  • Perform Technical & Commercial Bid Evaluations to shortlist vendor quotes forprocurement and order placement.
  • Review of post-order vendor documents for design consistency.
  • Issue Engineering Design Manual.
  • Prepare and issue Pre-Commissioning and Commissioning Procedures.
  • Prepare and issue Operating & Maintenance Manuals.

2.Process Engineering

  • Preparation of DBM
  • Steady state & Dynamic Simulation by using ASPEN software
  • Safety studies such as HAZOP, HAZID, SIL, Risk Assessment, HSEIA, QRA
  • Development of PFD, H & M Balance, P & IDs
  • Line Sizing, Equipment Sizing Calculation (Pump, heat exchange etc.)
  • Hydraulic Calculation
  • Preparation of operation & Maintenance Manual

3.Plant Engineering

  • Plot Plan Development of various process plant
  • Development of Conceptual Study Layout
  • Development of Equipment layouts, piping layouts
  • 3D modelling using PDMS & Drafting using AutoCAD
  • Selection of Piping Components and Special Parts
  • Preparation of Material Specification Sheet and Data Sheets
  • Preparation of Engineering Design Basis
  • Preparation of Tendering Documents and MTO
  • Analysis of various piping systems using CAESAR II
  • Annotation work of isometrics & layouts in MicroStation
  • Selection of Various pipe supports and Support Sketches
  • Preparation of Nozzle Orientation of Process Equipment’s
  • Preparation of Construction Isometrics
  • Preparation of As Built Drawings required for record
  • Use of various CODES and STANDARDS for designing
  • Construction assistance during Construction and Erection
  • Checking of Vendor drawings and Approvals
  • Technical BID Evaluation and selection of Vendors
  • Preparation of DBM
  • Steady state & Dynamic Simulation by using ASPEN software
  • Safety studies such as HAZOP, HAZID, SIL, Risk Assessment, HSEIA, QRA
  • Development of PFD, H & M Balance, P & IDs
  • Line Sizing, Equipment Sizing Calculation (Pump, heat exchange etc.)
  • Hydraulic Calculation
  • Preparation of operation & Maintenance Manual

4.Equipment Engineering

  • Preparation of Mechanical Data Sheets
  • Material Selection
  • Use of CODE and STANDARDS
  • Deign of supports like LUG, LEG, SADDLE, SKIRT
  • Preparation of Engineering Design Basis
  • Pressure part calculations for Internal and External Pressure
  • Preparation of Fabrication Drawing
  • Preparation of Bill of Material
  • Fabrication procedure of complicated parts
  • Inspection and testing guidelines
  • Transportation details of various equipment
  • Preparation of rotary equipment’s specification
  • Storage Tank design using API 650
  • Construction assistance during Construction and Erection
  • Checking of Vendor drawings and Approvals
  • Technical BID Evaluation and selection of Vendors
  • Preparation of Tendering Documents.
  • Plot Plan Development of various process plant
  • Development of Conceptual Study Layout
  • Development of Equipment layouts, piping layouts
  • 3D modelling using PDMS & Drafting using AutoCAD
  • Selection of Piping Components and Special Parts
  • Preparation of Material Specification Sheet and Data Sheets
  • Preparation of Engineering Design Basis
  • Preparation of Tendering Documents and MTO
  • Analysis of various piping systems using CAESAR II
  • Annotation work of isometrics & layouts in MicroStation
  • Selection of Various pipe supports and Support Sketches
  • Preparation of Nozzle Orientation of Process Equipment’s
  • Preparation of Construction Isometrics
  • Preparation of As Built Drawings required for record
  • Use of various CODES and STANDARDS for designing
  • Construction assistance during Construction and Erection
  • Checking of Vendor drawings and Approvals
  • Technical BID Evaluation and selection of Vendors
  • Preparation of DBM
  • Steady state & Dynamic Simulation by using ASPEN software
  • Safety studies such as HAZOP, HAZID, SIL, Risk Assessment, HSEIA, QRA
  • Development of PFD, H & M Balance, P & IDs
  • Line Sizing, Equipment Sizing Calculation (Pump, heat exchange etc.)
  • Hydraulic Calculation
  • Preparation of operation & Maintenance Manual

5.Civil and structure engineering

  • Concept Stage Civil-Structural Work for the Client: Approximate Design / BOQ of plant Structures based on Basic Conceptual Layouts & arrive at the Basic Cost of the Project
  • Ring Stage: Manual & Computer aided analysis, Design & Detailing in Various International Codes of Concrete & Steel Industrial Structures, (Process Plant, Non-Plant, Offsite, Utility Structures, Pipe racks, Pipe supports.
  • Developing civil / structural design criteria / specifications / deliverable list, Rework Log, Variation Notes, Design Change Notes, Design Calculations, QA preparations, Independent design review, Technical Audits
  • Preparing BOQ, RFQ, TQ, preparing & analysis of work packages, All for Chemical, Oil & Gas refinery, Petrochemical, Hydrocarbon, Metallurgy, Fertilizer, FMCG and Pharmaceutical Plants. Power & Energy etc. industries.
  • Value plus Solutions …discussing various alternatives design – Detailing approaches to help client arrive at the most economic, safe solution, thus doing Value Addition.
  • Shallow, Deep Foundations, Ring foundations
  • Geotextiles & Stone Column
  • Shop drawings review & vendor coordination
  • Geotech Tests location mark-up drawings, Soil RFQ Study of soil investigation report, Interaction & Coordination with Soil Investigation contractor.
  • Interacting with PE, resolving PE queries & obtaining stamping from PE for US projects ( PE : Professional Engineer Licence holder)
  • Key role in building QA Procedures, Work Processes, Checklists, Design Guides for the department
  • Analysis, Design & Detailing of concrete / steel structures in Industrial plants.
  • FEED / Pre-BidStage: All Structural Design, Drawings, BOQ, RFQ, TQ, TA, Shortlisting of contractor, Cost Estimation
    Equipment foundations, Embankment & liquid retaining structures, Masonry Structures, Various Underground drainage systems
  • Co-ordination with LSTK subcontractors – Client -Site – vendors, inter discipline coordination, Squad Checks, attending Telecoms, site coordination, site queries., site visits
  • Doing Man hour estimation, manpower planning, etc.
  • Steel Connection Design
  • Precast, Composite, Steel, RCC pipe racks
  • LSTK coordination & execution of
  • Pre-Engineered Buildings
  • Bar Bending Schedule
  • Software worked with: STAAD Pro V8i, STAAD Foundation, Foundation3D – Mat3D, PDS-PDMS-SP3D review, MS Office
  • Experience of Work share projects right from developing Work share plan/ Scope Split matrix
  • Preparing &analysing tender documents, responding to TQs, preparing TR-technical requisition & TBA-technical bid analysis for the tenders for various LSTK packages

6.HVAC Engineering

  • Selection and Sizing of Air Conditioning Systems
  • Heat load calculation
  • Selection of Equipment’s – AHU, Chillers, Cooling Towers.
  • Selection of Pumps and Blowers
  • Selection of Diffusers for various requirements
  • Design and analysis of comfort air conditioning systems
  • Design and analysis of Pharma air conditioning systems
  • Design and analysis of Industrial air conditioning systems
  • Duct sizing and layouts developments
  • Material selection and Building Management Systems
  • Estimation and planning
  • HVAC piping selection and installation
  • Preparation of Bill of Material
  • Construction Assistance